Process Plant Optimization & Troubleshooting

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Start Date

03/11/2025

End Date

07/11/2025

Category

Engineering & Maintenance

Country

Madrid

Course Overview

This course provides a comprehensive approach to optimizing the performance of process plants. It focuses on identifying inefficiencies, debottlenecking operations, and applying practical troubleshooting techniques. Participants will gain the tools and insights needed to enhance production, reduce downtime, and improve plant reliability.

Course Objectives

• Analyze process plant performance indicators and identify inefficiencies.
• Apply systematic troubleshooting techniques to operational issues.
• Implement optimization strategies for key unit operations.
• Enhance plant reliability and reduce unplanned shutdowns.
• Utilize root cause analysis to prevent recurrence of failures.

Course Outline

• Introduction to Process Plant Optimization
• Identifying Operational Bottlenecks
• Troubleshooting Methodologies
• Performance Monitoring and KPIs
• Equipment Optimization Techniques
• Root Cause Analysis and Reliability Engineering
• Case Studies from Real Industrial Settings

Target Audience

Process engineers, plant operators, maintenance supervisors, production managers, and technical professionals involved in plant operations.

Methodology

A mix of theoretical instruction, real-world case studies, practical exercises, and group discussions.

Conclusion

Participants will be able to troubleshoot common plant issues, optimize system performance, and drive continuous improvement in operations.

Daily Agenda

1 Day

Fundamentals of Plant Optimization

2 Day

Bottlenecks & Troubleshooting

3 Day

Unit Operations & Equipment

4 Day

Reliability & RCA

5 Day

Integration & Case Studies